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Energy Efficient Drives

Many pump systems are designed without variable speed drives because only one duty point is planned. As explained under motors, most electric motors are oversized and pump flow is regulated by a valve. This increases friction, so energy is wasted.

CP pumps with variable speed drives

The relationship between a pump’s speed and its energy requirement is known as affinity law because the need for power increases with the cube of the speed. This means that a small increase in pump speed requires a lot more power, but also that a modest speed reduction can yield significant energy savings. Using a variable speed drive, a pump running at half speed consumes only one-eighth of the energy compared to one running at full speed.

Frequency converters are very cost-effective and often deliver a payback in a matter of months on energy savings alone. In addition, by matching the speed to the needs of the process, users often find they get better product quality and reduce maintenance costs. Companies, not least small and medium-sized enterprises, that are reluctant to take the financial risk of replacing drives can often benefit from energy efficiency incentives that are offered in many countries to help lessen the initial financial burden.

Variable speed drives not only cut your energy costs but also improve process control, increase production capacity, reduce maintenance costs and require less reactive power. Other advantages include:

  • Smooth starting reduces maintenance.
  • Infinitely variable speed control provides accurate process control.
  • Full motor protection prevents many cable and motor faults.
  • Soft starting and stopping minimises mechanical wear in the process.
  • A wide range of speed, torque and power gives accurate speed control, resulting in process optimisation and better product quality.
  • Improved power factor helps maintain motor efficiency at reduced load.
  • EMC protection prevents interference with other sensitive equipment.
  • Productivity increases as motor speed is correctly matched to load requirements.

Variable speed drives reduce energy wastage in all phases of operation. Changing production volumes by mechanical means is very inefficient. With variable speed drives, this can be achieved by adjusting the motor speed. Particularly in pump applications, that saves a lot of money because the shaft power is proportional to the flow rate. CP partners with various drive manufacturers so that our customers can benefit from a wide choice of drives.

CP’s partners offer the following types of variable speed drives from 0.05 kW to 100 kW:

  • Low voltage drives

Take advantage of our many years of expertise in drive systems.

More Information

ABB’s PumpSave Energy Saving Calculator
Compare variable speed drive control against throttling, on/off and hydraulic coupling control with pumps. Calculate how much energy and money you could be saving.

Siemens’ SinaSave Energy
Efficiency Tool

Calculate the cost savings potential and payback period for frequency converter operation in variable speed applications. Based on plant or system-specific data, SinaSave selects the optimal drive system, calculates the price of a suitable converter and determines the energy requirement of the variable speed drive system compared with all other alternative concepts.

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